EDPN SERVICES & SYSTEM · CRITICAL POWER SYSTEMS · VIETNAM
PROJECT REFERENCE

Phu My Thermal Power Complex — Ni-Cd Battery Renewal

11 years serving the Phu My power complex — contributing to its success to this day.

Battery renewal reference at the Phu My power complex, Power Generation Corporation 3 — from condition surveys to unit-by-unit replacement.

SECTORUtilitiesAPPLICATIONThermal Power Generation / Ni-Cd Battery Renewal & DC SystemsREFERENCE HISTORY2013–2023
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Original Alcad Ni-Cd battery bank before renewal, Phu My 1 Thermal Power Plant — EDPN condition survey, November 2013
END USERPower Generation Corporation 3SITE / PROJECTPhu My power complex, Phu My, Ba Ria – Vung Tau
INSTALLED-BASE LIFECYCLE

From survey to renewal.

One installed base, followed through its life — who did what, and when.

2013–2015
Condition surveys

Original Alcad Ni-Cd banks surveyed three times.

EDPN
2016
Test equipment

EDPN load bank and charger for battery testing.

EDPN
2017–2019
Battery renewal

GT13, GT11 and ST14 banks renewed with Alcad Ni-Cd.

EDPN
2023
Charger supply

Chloride CP70R 220 VDC.

EDPN
Manufacturer / plantEDPN
PROJECT

Condition surveys of the original Alcad Ni-Cd banks, followed by unit-by-unit battery renewal at Phu My 1 and DC test equipment and charger supply.

EDPN surveyed the original Alcad Ni-Cd battery banks of Phu My 1 in 2013, 2014 and 2015, then renewed them unit by unit with Alcad Ni-Cd — GT13 (2017), GT11 (2018) and ST14 (2019) — with further Alcad supply, EDPN test equipment (2016) and a Chloride CP70R charger (2023).

Site SurveyCondition AssessmentBattery Supply & ReplacementTest EquipmentCharger Supply
THE REQUIREMENT

What the site needed.

EDPN condition surveys in November 2013, October 2014 and March 2015 found the original Alcad Ni-Cd banks of the gas-turbine and steam-turbine units ageing, with corroded connectors and racks and cracked cell containers.

EDPN SCOPE

What EDPN delivered.

EDPN supplied replacement Alcad Ni-Cd blocks (2013) and EDPN test equipment for the plant — a load bank and an EDPN charger (2016). The original banks were then renewed unit by unit with Alcad Ni-Cd: GT13 (2017), GT11 (2018) and ST14 (2019), plus an additional Alcad Ni-Cd battery (2017). In 2023 EDPN supplied a Chloride CP70R 220 VDC charger.

PROJECT HISTORY

Project history.

2013
Site survey & battery supply

Condition survey of the original Alcad Ni-Cd banks (November 2013); Alcad Ni-Cd supplied and serviced.

2014
Condition survey

Follow-up survey of the bank: corroded connectors and racks, cracked containers (October 2014).

2015
Site inspection & technical seminar

Battery inspection and technical seminar with the plant engineers (March 2015).

2016
Test equipment

EDPN load bank and EDPN charger for battery testing.

2017
Battery renewal — GT13

Renewed Alcad Ni-Cd bank (GT13) and an additional Alcad Ni-Cd battery supplied and serviced.

2018
Battery renewal — GT11

Alcad Ni-Cd supplied and serviced.

2019
Battery renewal — ST14

Alcad Ni-Cd supplied.

2023
Charger supply

Chloride CP70R 220 VDC supplied and serviced.

RESULT

What followed.

The ageing Ni-Cd banks found in the 2013–2015 surveys were renewed between 2017 and 2019; EDPN continues to support the plant.

BEFORE · 2013 · SITE SURVEY

Original Alcad Ni-Cd banks

Condition survey of the gas-turbine and steam-turbine batteries, November 2013.

Original Alcad Ni-Cd cells
Original Alcad Ni-Cd cells
Corrosion on an original Ni-Cd cell
Corrosion on an original Ni-Cd cell
GT13 bank — Alcad Ni-Cd (renewed 2017)
GT13 bank — Alcad Ni-Cd (renewed 2017)
GT11 bank — Alcad Ni-Cd (renewed 2018)
GT11 bank — Alcad Ni-Cd (renewed 2018)
ST & common bank — Alcad Ni-Cd
ST & common bank — Alcad Ni-Cd
Corroded battery rack
Corroded battery rack
BEFORE · 2014 · CONDITION SURVEY

Connectors, containers and racks

Follow-up survey of the bank, October 2014.

Corroded inter-cell connectors
Corroded inter-cell connectors
Cracked cell container
Cracked cell container
Rust on the battery rack
Rust on the battery rack
Rust stains on the cell labels
Rust stains on the cell labels
BEFORE · 2015 · INSPECTION & SEMINAR

Inspection and technical seminar

Battery inspection and technical seminar with the plant engineers, March 2015.

Original Ni-Cd bank during the 2015 inspection
Original Ni-Cd bank during the 2015 inspection
Ageing original Ni-Cd cell
Ageing original Ni-Cd cell
Technical seminar with the plant engineers
Technical seminar with the plant engineers
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